Casting Quality &
Yield Improvement
Defect Prediction | Gating Optimization | Save Time | Save Money !
From Design → Shopfloor Implementation
We partner with you to reduce rejections and increase yield.
✅ Test Defect-Free Casting at Your Shopfloor — Starting Today!
From design stage to shopfloor implementation, we help you:
- Predict and prevent defects
- Optimize gating & riser design
- Improve casting quality & consistency
- Reduce trial cycles & costs
- Increase yield without compromising quality
Why DHIO !
We bring decades of expertise in Sand, GDC, HPDC, LPDC, Tilt, Centrifugal, and Investment Casting across steel, cast iron, ductile iron, aluminum, magnesium, and other non-ferrous alloys.
Our Solutions for the Casting Industry:
- Method development
- Gating design optimization
- Rejection rate reduction
- Yield improvement
- Quality enhancement
- Process optimization to eliminate defects
What We Can Do for You:
1. Defect Prediction & Prevention
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Underfill, cold shut, air entrapment analysis
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Hot tearing & crack location prediction
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Residual stress mapping
2. Solidification & Flow Analysis
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Solidification time & shrinkage study
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Fluid flow velocity, temperature, and vector analysis
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Turbulence and mold filling behavior
3. Process Optimization
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Gating & riser design optimization
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Casting weight reduction without strength compromise
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Parameter tuning for consistent results
4. Advanced Thermal & Stress Analysis
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Thermal stress & deformation prediction
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Die stress and life estimation
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Heat treatment simulation for metallurgical properties
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