Excellence in Casting Simulation
Casting Simulation Software for simulating end-to-end casting process, filling, solidification, heat stress and heat treatment simulation.
Process Simulated :
- Sand mold casting : automatic casting line,green sand,CO2,furan,…
- Permanent mold casting
- High/Low pressure die casting
- Squeeze casting
- Tilt casting
- Investment casting
- Single crystal investment
- Lost wax foam,evaporative pattern
Z-CAST Pro Modules
– Flow Module
– Solidification Module
– Heat Stress Module
– Heat Treatment Module
– Cycle Analysis Module
Features
- Project management
- CAD DATA INTERFACE(STL,IGES)
- CATIA,PRO/E,MDT,IDEAS,UG
- Modeling for the casting design
- Automatic mesh generation and modifying
- Determining of inlet/thermocouple
- Solidification,flow,cyclic casting module
- Heat treatment/Microstructure module
- Material DB management
- Saving of animation
- Shrinkage display
- GUI for user’s convenience
Software Capabilities
Flow Simulation
Temparature - Filling 10%
Temparature - Filling 20%
Temperature - Filling 50%
Temparature - Filling 90%
Solid Ratio
Static Pressure
Total Pressure : Static pressure + dynamic pressure
Start Time : The time when molten metal is started to fill up for each mesh cell.
End Time : The time, the molten metal is filled up completely all the mesh cell.
Difference Time : Time gap between the one molten metal reached firstly mold and the one charged completely regarding to each mesh cell
Velocity Vector : You can check the flow direction and velocity of molten for the section, the size of velocity is displayed as size of arrow.
Path Line Marker : Insert markers at the molten metal flowing part, then enable to track the position and direction of molten metal.
Unfilled Flow
Actual Shape Mode
Draw Graph
Solidification & Cycle Simulation
Solidification Temperature
Solidification Temparature
Solidification Temparature
Mold Temparature
Solidification Time
Temparature Gradient
Temparature Gradient
Niyama Creteria
Shrinkage
Shrinkage
Shrinkage
Shrinkage
Liquid State
Liquid State
Shrinkage
Heat Stress
Liquid State
Liquid State
Shrinkage
SAND-CASTING
SAND-CASTING
SAND-CASTING
DIE CASTING – FLOW
DIE CASTING – Flow Lines
DIE CASTING – AIR ESCAPE
DIE CASTING – Shot sleeve
SHOT-SLEEVE – FLOW TEMP
SHOT- SLEEVE Unfilling
Tilting casting – flow Temp
TILT CASTING – Solidification
Tilt Casting – Shrinkage
Casting Quality & Yield Improvement
Defect Prediction, Gating Optimization, Save time, Save Money
Are you worried about
- Casting Defects : Shrinkage, Sand inclusion, porosity, blow holes, cracks, cold shuts..etc
- Heavy rejections, stringent technical delivery condition by customers
- Inconsistent quality standards
- New product development & Methoding
- Casting Process Problems, Process parameter Control
- Casting Weight optimization
- Trial Making Cost, Long Cycle For Casting Development
- Material, Metallurgical Problems
- Machines, Maintenance, Implementation problems
